Based on his work, this formula can be derived for ball diameter sizing and selection: Dm <= 6 (log dk) * d^0.5 where D m = the diameter of the single-sized balls in mm.d = the diameter of the largest chunks of ore in the mill feed in mm. dk = the P90 or fineness of the finished product in microns (um)with this the finished product is

These consist of a pair of rollers set 8–30 mm apart and counter-rotating with surface speed around 0.9 1.8 m.s . The bearings of the rollers are designed to deliver a pressure of 50 MPa or more. The bed of material drawn between the rollers emerges as a slab-like agglomeration of highly fractured particles. The energy efficiency of this process is comparatively high. Systems have been designed, including a de-agglomerator and separator, that will deliver material of cement fineness. However, particle size distrib

Please find below two calculators for sizing mills using the Bond and Rowland methods: Ball mill sizing: Calculator for ball mill(s) in a single stage circuit. Rod ball mill sizing: Calculator for rod mill(s) as first stage of the circuit and ball mill(s) as second stage of the circuit.

The image below is just an example. Access to calculators is reserved for subscribers.

A ball mill is a type of grinder used to grind, blend and sometimes for mixing of materials for use in mineral dressing processes, paints, pyrotechnics, ceramics and selective laser sintering. It works on the principle of impact and attrition: size reduction is done by impact as the balls drop from near the top of the shell. A ball mill consists of a hollow cylindrical shell rotating about its axis. The axis of the shell may be either horizontal or at a small angle to the horizontal. It is partially filled with balls. The grinding media are the

Feb 10, 2016· VRM has less flexibility in controlling particle size distribution. Overall ball miil is good option for Cement mill but only has limitations for higher capacity, as two ball mill to be installed for One VRM, but in case of breakdown one ball mill can be in operation. Trust this clear your clarifications on equipment selection for cment production.

The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum ‘chunk size’, product size as P80 and maximum and finally the type of circuit open/closed

Jun 25, 2018· Let, The Size of the mill feed (80% passing) =F (microns) Work index for the feed = Wi kwh/s.ton %age of mill in critical speed = Cs (percent) Specific gravity of the feed = S (gm/cm3) Mill effective diameter = D (meter) Then, Maximum ball size for ball mill grinding is B(mm) Example: Size

The Product size is adjustable in the range of 80-425 mesh. cement ball mill price is possible to produce 30-80 mesh coarse powder through special device in the machine if necessary. Cement ball mill is mainly consisting of feeding device, big gear, discharge device, cylinder, diaphragm plate, hollow shaft, liner, drive device and other components.

The cement ball mill is mainly used to grind cement clinker in cement production process, and it also applies to grinding various ores and other grindable materials in industrial and mining enterprises such as metallurgical plant, chemical plant and power plant and so on Our company has more than 40-year experience on the manufacture of cement ball mill, the quality of our product takes a

The cement ball mill is mainly used to grind cement clinker in cement production process, and it also applies to grinding various ores and other grindable materials in industrial and mining enterprises such as metallurgical plant, chemical plant and power plant and so on Our company has more than 40-year experience on the manufacture of cement ball mill, the quality of our product takes a

An industrial test work was performed to analyse the effect of applying a lower ball load and a finer ball size distribution in the second compartment of a KHD Humboldt Wedag ® ball mill on grinding and classification performance of a hybrid high pressure grinding roll (HPGR)/multi-compartment ball mill cement grinding circuit. Mass balance of the circuit was done by JKSimMet Steady State

Jun 25, 2018· Let, The Size of the mill feed (80% passing) =F (microns) Work index for the feed = Wi kwh/s.ton %age of mill in critical speed = Cs (percent) Specific gravity of the feed = S (gm/cm3) Mill effective diameter = D (meter) Then, Maximum ball size for ball mill grinding is B(mm) Example: Size

The ball mill is traditionally the basic technology in a cement plant and is a very reliable machine. It is particularly well adapted to the grinding of products at high fineness, very abrasive products and solid fuels, as well as to a wide range of minerals.

The ball mill is a key piece of equipment for grinding crushed materials, and it is widely used in production lines for powders such as cement, silicates, refractory material, fertilizer, glass ceramics, etc. as well as for ore dressing of both ferrous and non-ferrous metals.

Ball mill is mainly used for grinding in mining (metallic minerals and non-metallic minerals), cement, refractories, chemical, power plant, aluminum, building material, glass, ceramic, steel slag and fly ash, ect.It follows more crushing and less grinding principle to save energy. The feed size to ball mill shall be smaller than 25mm, the output size can be adjusted by revising steel balls ratio.

We provide ball mill equipment for cement plant, power plant, mining industry, metallurgy industry, etc. Ball mill can grind a wide range of materials, with enough continuous production capacity, simple maintenance. Capacity range from 5t/h to 210t/h. The feeding size is less than or equal to 30mm. Raw Mill; Cement Ball Mill; Coal Ball Mill

finish grinding of Portland cement, slag and blended cements. The mill consistently uses five to ten percent less power than other cement vertical roller mills, and in comparison with traditional ball mill operations, the energy requirements for the OK cement mill is 30-45 percent lower for cement grinding and 40-50 percent lower for slag. The

Ball mill is the cement crushing equipment in the cement plant. Compared with open- circuit ball mill, the closed-circuit ball mill has high efficiency, high output, low cement temperature, and good comprehensive benefit. It is the best choice for a cement plant.

However, particle size distribution is again a problem, and roll presses are now increasingly popular as a "pre-grind" process, with the cement finished in a single chamber ball mill. This gives good cement performance, and reduces energy consumption by 20-40% compared with a standard ball mill system.

The OK™ Mill was originally designed for cement grinding. In 2017 we released the OK™ vertical roller mill for raw materials grinding. The OK™ Mill’s modular design comes with unique flexibility, showcasing parts commonality, where spare parts can be shared between vertical roller mills regardless of size

Mar 03, 2015· Ultimate particle size depends entirely on how hard the material you're grinding is, and the time how long the Ball Mill runs. Our Ball Mills have been used to

The Ball Mill Maintenance course is designed to engage in the effective use of hands-on learning methodology as a unique combination of theory and practical work section applied to the maintenance inspection of the ball mill system. This course offers an in-depth understanding of the maintenance activities, providing the precise tools to achieve optimal levels of personal performance and

Mar 08, 2013· home » forum » technical cement forum » calculation of ball mill grinding efficiency. 237 posts. time posted 03/08/2013 07:42:38. xxxx says. calculation of ball mill grinding efficiency. dear experts . please tell me how to calculate the grinding efficiency of a closed ckt & open ckt ball mill. in literatures it is written that the grinding

The OK™ Mill was originally designed for cement grinding. In 2017 we released the OK™ vertical roller mill for raw materials grinding. The OK™ Mill’s modular design comes with unique flexibility, showcasing parts commonality, where spare parts can be shared between vertical roller mills regardless of size and application.

Mar 03, 2015· Ultimate particle size depends entirely on how hard the material you're grinding is, and the time how long the Ball Mill runs. Our Ball Mills have been used to grind glass, powder food products

The Ball Mill Maintenance course is designed to engage in the effective use of hands-on learning methodology as a unique combination of theory and practical work section applied to the maintenance inspection of the ball mill system. This course offers an in-depth understanding of the maintenance activities, providing the precise tools to achieve optimal levels of personal

Mar 08, 2013· home » forum » technical cement forum » calculation of ball mill grinding efficiency. 237 posts. time posted 03/08/2013 07:42:38. xxxx says. calculation of ball mill grinding efficiency. dear experts . please tell me how to calculate the grinding efficiency of a closed ckt & open ckt ball mill. in literatures it is written that the grinding

Cement manufacturing brief description of a cement mill. Cement clinker is usually ground using a ball mill. This is essentially a large rotating drum containing grinding media normally steel balls. As the drum rotates, the motion of the balls crushes the clinker. The drum rotates approximately once every couple of seconds.

The mill used for this comparison is a 4.4-meter diameter by 13.6 meter long ball mill with a 5000 HP drive motor. It is designed for approximately 90 s.ton per hour. This type two-compartment mill is a state- of-the-art shell supported cement finish mill. The torque and time requirements of the mill with the ball

The ball mill developed by FTM Machinery is priced reasonably. Compared with other mills of the same quality, our ball mill is greatly discounted. There are three ways for customers to inquire about the detailed price, that is, by contacting us through the hotline or our online customer service at the bottom of the page or by leaving a message

Ball Mill. We bring forth a highly advanced Ball Mill, specifically engineered for both wet as well as dry cement grinding applications. Classified depending on the circuit design, bearing, grinding type and drive, the selection is made on the basis of the product fineness, quality, and nature of raw material, site conditions and specific requirements.

Jun 20, 2019· For both wet and dry ball mills, the ball mill is charged to approximately 33% with balls (range 30-45%). Pulp (crushed ore and water) fills another 15% of the drum’s volume so that the total

Ball mill has its broad application in many fine grinding operation like abrasives, chemical, confectionery, food processing, fuel preparation, metal powder, mineral preparation, paint preparation, paper, pigments for color industry, abrasives for...

There are two types of mills which are mostly used in cement plants for grinding raw mix viz. Ball mills and VRM. Ball mills Ball mills are essentially fine grinding units capable of grinding material to a fineness say 84% passing 90 microns. The size reduction technique involved here is attrition and impact.

A cement mill is the equipment that used to grind the hard, nodular clinker from the cement kiln into the fine grey powder that is cement. Most cement is currently ground in ball mills. Cement clinker is usually ground using a cement ball mill. This is essentially a large rotating drum containing grinding media normally steel balls. As the drum rotates, the motion of the balls

The ball mill for clinker is an efficient tool for fine powder grinding. It is mainly used to grind the clinker and raw materials in cement industry and also can be applied in metallurgy, chemical, electric power and other industries to grind all kinds of ores.

Aug 29, 2018· CHANGE IN BALL MILL OUTPUT IF INPUT AND OUTPUT SIZE CHANGES The mill output is a function of mill feed size as well as the product size, if other variables like Mil Diameter, load in the mill, RPM of the mill etc. are kept constant. If input size fraction is reduced the output will increase []